Corrugated Metal Roofing Machine

Corrugated Metal Roofing Machine

The corrugated metal roofing machine is a professional roll forming equipment specially developed for producing wave-shaped corrugated roof sheets. Different from glazed tile machines that focus on decorative patterns, this equipment focuses on lightweight, high-strength and weather-resistant industrial roof panels. It realizes continuous rolling forming and fixed-length cutting of metal coils, featuring fast production speed and simple operation. It is the mainstream processing equipment for temporary factories, warehouses, rural buildings and large-span steel structure roofing projects.
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Description
Technical Parameters

This fully automatic corrugated metal roofing machine adopts progressive multi-pass rolling forming technology. The whole line consists of manual/hydraulic decoiler, feeding guiding device, row-type rolling forming system, track-type hydraulic cutting unit and PLC intelligent control cabinet. It can stably process PPGI, galvanized steel, galvalume and aluminum coils within conventional thickness range. The equipment operates continuously without pause, automatically completing feeding, leveling, forming and cutting. The finished corrugated roof sheets feature uniform wave height, smooth plate surface, good toughness and strong pressure resistance, fully meeting the lightweight roofing needs of various industrial and civil buildings.

 

Product Parameters

 

Item

Content

Remarks

Material

Galvanized color plate

 

Width

1000mm

Customized special sizes available

Thickness

0.3mm-0.6mm

 

Color Matching

Green vertical grain

Can also be customized according to customer requirements

Overall Dimensions (approx.)

6000mm×1500mm×1500mm

 

Forming Rows

13 rows

 

Forming Roller

Precision machined 45# steel, surface hardened chrome-plated and polished

 

Forming Roller Shaft

Diameter 70mm, precision machined 45# steel

 

Wall Panels on Both Sides

16mm

 

Frame Specification

300H steel

 

Motor Power

Hydraulic transmission 4KW

Voltage can be customized 380/220/240

Transmission Mode

Chain

1 inch

Forming Speed

8/12m/min

 

Cutting Mode

Hydraulic forming then cutting, hydraulic guide cutting

 

Cutter Material

Cr12 heat treatment

Thickened, high wear-resistant cutter plate

Electronic Control System

Including PLC, touch screen, coding counter

Fully automatic batch setting

Parameter Item

Specification Data

 

Applicable Raw Materials

PPGI, GI, Galvalume, Aluminum Steel Coil

 

Processing Thickness

0.2mm - 0.8mm

 

Feeding Width

914mm / 1000mm / 1250mm (customizable)

 

Effective Cover Width

762mm - 1020mm (optional)

 

Forming Stations

14 - 20 groups

 

Main Motor Power

5.5kw / 7.5kw

 

Hydraulic Station Power

4kw

 

Running Speed

10 - 20m/min

 

Forming Precision

±1mm

 

Overall Dimension

7000*1200*1300mm

 

Machine Weight

About 3.0T

 

 

Product Advantages

 

Competitive advantage

The company conducted a competitive advantage analysis to identify its strengths and weaknesses compared to its rivals.

High-efficiency Continuous Production

Adopts streamlined rolling forming design with fast running speed and stable discharging. It supports long-time uninterrupted cyclic production, greatly improving single-shift output and suitable for large-volume order processing.

01

High Structural Stability & Low Tolerance

Equipped with solid shaft and symmetric roller arrangement. The formed corrugated sheets have consistent wave spacing and height, flat incision without burrs, and extremely low dimensional error, ensuring perfect on-site assembly and lap joint effect.

02

Wide Material & Scene Adaptability

Compatible with multiple low-carbon metal coil materials commonly used in the market. The produced corrugated panels are lightweight, wind-resistant and corrosion-resistant, applicable to almost all conventional low-rise and large-span building roofing scenarios.

03

Low Operation & Maintenance Cost

The transmission structure is simple and mature, with fewer vulnerable parts and low failure probability. Daily maintenance only requires regular lubrication and dust cleaning, which saves later operation and maintenance investment.

04

Flexible & Easy Operation

Independent PLC touch screen system, visual parameter adjustment and automatic counting cutting function. The operation logic is simple, and ordinary workers can be proficient in a short time, realizing labor-saving production.

05

Product Details

 

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1. Precision Forming Rollers

Rollers are made of high-quality 45# steel or GCr15 bearing steel, with fine turning and hard chrome plating treatment on the surface. High hardness and wear resistance, no scratch on the plate surface during long-term rolling, ensuring stable plate shape.

2. Reinforced Transmission System

Adopts chain and gear combined transmission mode, with strong bearing capacity and uniform force. It effectively avoids slipping and jamming during high-speed operation and ensures synchronous operation of each forming group.

 

3. Track-type Hydraulic Cutting

The cutting knife moves synchronously with the plate, realizing dynamic follow-up cutting. The cutting section is flat and neat without deformation, which effectively improves the yield of finished plates.

4. Thickened Integral Machine Base

The base is welded with thick national standard steel plates and processed by aging vibration relief. The overall structure is firm and shock-resistant, and will not vibrate or deform during long-term high-speed operation.

5. Frequency Conversion Speed Regulation System

Equipped with brand frequency converter, stepless speed adjustment. The speed can be increased or decreased according to material thickness and production requirements to ensure stable forming quality at different speeds.

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Q: What is the difference between corrugated metal roofing machine and glazed tile machine?

A: The corrugated metal roofing machine produces simple wave-shaped roof panels, focusing on practicality, ventilation and waterproofing, with faster production speed and lower cost. The glazed tile machine makes embossed decorative tiles with stronger appearance and decoration. The two machines are positioned for different market demands.

Q: Can this machine produce corrugated sheets of different wave sizes?

A: Yes. We can customize roller molds with different wave heights and pitches according to customer local market standards, supporting personalized production of various conventional and special-shaped corrugated roof panels.

Q: What is the daily output capacity of the equipment?

A: Affected by material thickness and cutting length, the stable daily output can reach thousands of meters. The high-speed and continuous production feature fully meets the mass production needs of large engineering orders.

 

 

 

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