A corrugated roofing machine is a roll forming equipment that processes metal coils into specific corrugated roof panels through cold rolling technology. It realizes fully automatic production, and the corrugated panels produced are widely used in roof and wall systems of industrial and civil buildings.
Specifications
|
Item |
Content |
Remarks |
|
Material |
Galvanized color plate |
|
|
Width |
1000mm-1250mm |
Customized special sizes available |
|
Thickness |
0.3mm-0.6mm |
|
|
Color Matching |
Green vertical grain |
Can also be customized according to customer requirements |
|
Overall Dimensions (approx.) |
6000mm×1500mm×1500mm |
|
|
Forming Rows |
13 rows |
|
|
Forming Roller |
Precision machined 45# steel, surface hardened chrome-plated and polished |
|
|
Forming Roller Shaft |
Diameter 70mm, precision machined 45# steel |
|
|
Wall Panels on Both Sides |
16mm |
|
|
Frame Specification |
300H steel |
|
|
Motor Power |
Hydraulic transmission 4kW |
Voltage can be customized 380/220/240 |
|
Transmission Mode |
Chain |
1 inch |
|
Forming Speed |
8/12m/min |
|
|
Cutting Mode |
Hydraulic forming then cutting, hydraulic guide cutting |
|
|
Cutter Material |
Cr12 heat treatment |
Thickened, high wear-resistant cutter plate |
|
Electronic Control System |
Including PLC, touch screen, coding counter |
Fully automatic batch setting |
Product Advantages
Applications
- Large Factory Buildings and Warehouses:The corrugated roofing machine is used for roof covering of industrial buildings with light structure and good water resistance.
- Markets and Exhibition Halls:The corrugated roofing machine also provides roof materials for long-span spaces.
- Agricultural Greenhouses:It can also be used as greenhouse roof panels with both light transmission and strength.
- Temporary Facilities and Fences:It is also used for temporary construction and enclosure structures on construction sites.
Customization Services
Waveform Customization
Customers provide cross-sectional drawings (specifying wave height, pitch, effective width, etc.), and we design specialized roller molds to achieve precise forming of the specific waveform.
01
Material Compatibility
Roller gaps and forming stages are adjusted based on standard coil thicknesses (0.3–1.0mm) and materials (galvanized steel, color-coated steel, or aluminum-magnesium-manganese alloy) to ensure stable forming without damaging the sheet surface.
02
Punching Function
Punching units can be added at the wave crests or troughs to facilitate nailing during installation, thereby reducing the need for on-site drilling.
03
Automation Configuration
The system can integrate hydraulic uncoilers, leveling units, and automatic stacking systems to create a fully automated production line from coil to finished corrugated tile.
04
Control System
Features a touchscreen interface available in both Chinese and English; optional upgrades include remote monitoring, production statistics, and Wi-Fi-enabled debugging.
05
Company Capabilities
End-to-End In-House Capabilities
We integrate R&D, design, manufacturing, sales, and after-sales service. Core components-such as rollers, frames, and main shafts-are manufactured in-house rather than outsourced, allowing us to maintain full control over quality and delivery schedules.
01
Strict Quality Control
Every stage is documented, from the spot-checking of incoming raw materials and individual testing of roller hardness (requiring HRC 58–62) to concentricity inspections during assembly (tolerance within 0.05 mm). Before shipment, every machine undergoes a trial production run using actual materials; videos of these trials and inspection reports are archived for future reference.
02
Extensive Export Experience
Our products have been exported to over 50 countries and regions across Southeast Asia, the Middle East, Africa, South America, and Eastern Europe. We are highly experienced in export packaging (including iron pallets, stretch wrap, and fumigation-free wooden crates) and container loading procedures.
03
Industry Reputation and Accolades
We have repeatedly received industry association awards such as "Quality Roll Forming Machine Supplier" and "Integrity Enterprise," consistently maintaining a customer satisfaction rate of over 98%.
04
After-Sales Service System
We prioritize remote support-including video tutorials, operation manuals, and instant messaging-with a guaranteed response time of within 24 hours. Machines come with a 12-month warranty and lifetime technical consultation, with on-site engineering services available upon request and mutual agreement.
05
FAQ
Q: Is the daily maintenance of the corrugated roofing machine complex? What does it mainly involve?
A: It is not complex. Daily maintenance primarily involves cleaning the roller surfaces, lubricating chains and bearings, and checking the hydraulic oil level. The cutting blades and punching dies should be inspected weekly for wear. A detailed maintenance schedule is provided with every machine.
Q: If the rollers become worn, can they be repaired, or must they be replaced?
A: When the chrome plating, on the roller surface wears down we can take out the roller, re-plate it. Polish it. This costs around 30% to 40% of what a roller costs. We also offer rollers so customers can just swap them out and get back to work quickly.
Q: If a sudden power outage occurs during production, how should the sheet material inside the machine be handled?
A: The control system is equipped with emergency stop and manual reverse functions. In the event of a power failure, a manual crank handle can be used to rotate the main shaft in reverse and back out the sheet material trapped between the rollers. Detailed illustrated instructions are provided in the operation manual.
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