The Hat Channel Roll Forming Machine is a specialized cold-forming production line newly introduced by our company in response to market demand. It is designed to continuously roll-form coiled materials-such as color-coated steel sheets and galvanized steel sheets-into load-bearing structural profiles featuring a distinctive "hat" (or inverted-U) cross-section. This profile is characterized by its optimized cross-sectional geometry, superior load-bearing capacity, and ease of installation. The Hat Channel Roll Forming Machine supports the customization of forming rollers and passes based on client-provided drawings, ensuring that the resulting profiles possess precise dimensions, remain free of surface scratches, and exhibit excellent straightness, thereby meeting the rigorous requirements of high-strength, long-span engineering applications.
Specifications
|
Item |
Content |
Remarks |
|
Material |
Hot-dip galvanized steel sheet, color coated steel sheet |
Can be customized according to customer requirements |
|
Width |
100 - 500 mm |
Depends on profile specification |
|
Thickness |
1.0 - 2.0 mm |
Can be adjusted based on load requirements |
|
Overall Dimension (approx.) |
6000×1500×1500 mm |
Depends on equipment configuration |
|
Forming Rows |
14 - 18 rows |
Depends on profile complexity |
|
Forming Rollers |
45# steel finished, hard chrome plated and polished |
High wear resistance |
|
Forming Roller Shaft |
Diameter 70 - 80 mm, 45# steel finished |
|
|
Side Wall Plates |
16 - 20 mm |
|
|
Frame Specification |
300H steel or 250 I-beam |
|
|
Motor Power |
3KW - 15 KW |
Depends on thickness range |
|
Transmission Mode |
Chain drive |
1 inch or 1.5 inch chain |
|
Forming Speed |
8 - 15 m/min |
Speed adjustable |
|
Shearing Mode |
Hydraulic shearing after forming |
Hydraulic guided shearing |
|
Cutter Material |
Cr12 heat treated |
Thickened, high wear-resistant blade |
|
Electric Control System |
PLC, touch screen, encoder counter |
Fully automatic batch setting |
Features
Drawing-Based Tooling
The Hat Channel Roll Forming Machine is matched to the supplied cross-section, including the roller sequence and cutting die.
01
PLC Production Control
Length, quantity, speed, punching, forming, and cutting can be managed through the touch screen and control system.
02
Measurable Acceptance
The webpage states a cutting-length tolerance within ±0.5 mm and a hole-spacing tolerance within ±1 mm for the configured line.
03
Coated-Sheet Handling
Polished roller surfaces, lateral guides, and nylon protection points are used to reduce direct rubbing on galvanized or pre-painted material.
04
Tooling Change Options
Different hat sections can use matching roller sets, while optional C- or U-channel tooling should be confirmed separately before production.
05
Applications
• Photovoltaic support rails for ground-mounted and rooftop systems.
• Greenhouse frames and roof-support members.
• Floor, wall, and column support channels in steel construction.
• Purlins, joists, and rack uprights for factory structures.
• Temporary enclosure profiles for construction and industrial areas.
FAQ
Q: How are export orders packaged and shipped?
A: The equipment is packaged using a protective rain-proof film combined with either steel pallets or fumigation-free wooden crates; key components are treated with anti-rust oil. We can assist in arranging both sea and land transportation, and provide comprehensive English-language operation manuals and installation videos.
Q: What is the Minimum Order Quantity (MOQ) for the Hat Channel Roll Forming Machine?
A: We accept orders starting from a single unit (1 machine). Specifically for the "Ji-shaped" steel forming equipment, there is no minimum order quantity restriction; you may purchase a single machine based entirely on your specific project requirements.
Q: Will the surface of the formed profiles be scratched after processing?
A: Our rollers undergo precision polishing and hard chrome plating, resulting in a smooth surface finish. Additionally, the equipment is fitted with lateral guide rollers and nylon protective plates, designed to provide maximum protection for the sheet's galvanized coating; under normal production conditions, no scratches visible to the naked eye will occur.
Q: How is the finished profile checked before shipment?
A: We inspect section dimensions, straightness, cut length, hole position, surface condition, PLC counting, and repeated cutting with the agreed material.
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