1080-1000 Double Layer Roll Forming Machine

1080-1000 Double Layer Roll Forming Machine

Product Type:Fully Automatic
Customization Support:Yes
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Description
Technical Parameters

The 1080-1000 Double Layer Roll Forming Machine combines glazed tile and trapezoidal tile structures, offering a small footprint and high efficiency. It is a professional cold-bending forming machine specifically designed to roll-form metal coils such as color-coated steel sheets and aluminum coils into metal roofing tiles that resemble glazed tiles. The finished product combines the aesthetic appeal of traditional glazed tiles with the lightweight, corrosion-resistant, and durable properties of metal sheets, making it widely used in the renovation of ancient buildings, villa roofs, and antique-style building complexes.

 

1001
2001
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5001

 

Specifications

 

Item

Content

Remarks

Material

Galvanized Color Steel Plate

 

Width

1220-1250 mm

Special sizes are available upon request

Thickness

0.25 mm - 0.8 mm

 

Color Matching

Green Vertical Texture

Customizable according to customer requirements

Overall Dimension (Approx.)

7500 mm × 1400 mm × 1400 mm

 

Forming Rows

16+14 rows

 

Forming Rollers

45# Steel Finished, Hard Chrome Plated and Polished

 

Forming Roller Shaft

Diameter 70 mm, 45# Steel Finished

 

Side Wall Plates

16 mm

 

Frame Specification

400H Steel

 

Motor Power

5.5 KW Hydraulic Transmission

 

Transmission Mode

Chain

1 inch

Forming Speed

8-12 m/min

Speed adjustable on the side

Shearing Mode

Cut after Hydraulic Forming, Hydraulic Guided Shearing

 

Cutter Material

Cr12 Heat-Treated

Thickened, High Wear-Resistant Blade

Electric Control System

Equipped with PLC, Touch Screen and Coding Counter

Fully Automatic Batch Setting

 

 

 

1

4

 

Features

Floor Space Reduction

Stacked configuration enables two-profile production within single-layer machine footprint, reducing space occupancy by 45% versus two separate machines.

Quick Profile Switching

Centralized PLC system allows digital profile change via touchscreen without mechanical die replacement, achieving changeover under 5 minutes.

Unified Power System

Single hydraulic and electrical unit serves both layers, reducing spare parts inventory by 30% compared to independent machines.

Precision Rollers

45# steel, high frequency quenching treatment.One pass on a conventional lathe, one pass on a precision lathe, two passes in total.

 

Applications

 

  • Historical building renovation and restoration projects
  • Residential villas requiring lightweight, durable roofing solutions
  • Commercial complexes with classical architectural design requirements
  • Tourist attractions and cultural districts requiring traditional aesthetics with modern performance standards

 

FAQ

 

Q: Can both layers of the 1080-1000 Double Layer Roll Forming Machine operate simultaneously?

A: No, the 1080-1000 Double Layer Roll Forming Machine is designed to operate one layer at a time to ensure operational safety and product quality. The dual-layer configuration allows production switching between 1080mm glazed tiles and 1000mm trapezoidal sheets without physical die changes, simply by selecting the corresponding mode on the PLC touchscreen.

 

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