Bamboo type double layer roll forming machine is an automated cold roll forming equipment that integrates the production functions of glazed tiles and trapezoidal tiles. The upper and lower structure design allows for the production of two tile types on a single machine, significantly improving space utilization and production efficiency. This equipment is widely used in ancient architecture, landscaping, modern antique buildings, and steel structure roofing systems, making it an ideal and economical roofing tile forming machine for industrial and civil construction fields.
Specifications
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Item |
Content |
Remarks |
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Material |
Galvanized Color Steel Plate |
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Width |
1000-1250 mm |
Special sizes are available upon request |
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Thickness |
0.25 mm - 0.8 mm |
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|
Color Matching |
Green Vertical Texture |
Customizable according to customer requirements |
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Overall Dimension (Approx.) |
8000 mm × 1700 mm × 1700 mm |
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|
Forming Rows |
16+13 rows |
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|
Forming Rollers |
45# Steel Finished, Hard Chrome Plated and Polished |
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Forming Roller Shaft |
Diameter 70 mm, 45# Steel Finished |
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|
Side Wall Plates |
16 mm |
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Frame Specification |
400H Steel |
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Motor Power |
5.5 KW Hydraulic Transmission |
Voltage can be customized to 380/220/240 |
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Transmission Mode |
Chain |
1 inch |
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Forming Speed |
3-6 m/min |
Speed adjustable on the side |
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Shearing Mode |
Cut after Hydraulic Forming, Hydraulic Guided Shearing |
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|
Cutter Material |
Cr12 Heat-Treated |
Thickened, High Wear-Resistant Blade |
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Electric Control System |
Equipped with PLC, Touch Screen and Coding Counter |
Fully Automatic Batch Setting |
Technical Features
Double-Layer Stacked Layout
Upper and lower forming molds are integrated into a single frame, occupying a footprint of only about 10–12 square meters. A mechanical clutch mechanism allows for a profile switch (e.g., from bamboo-style tiles to standard corrugated sheets) within 5 minutes, doubling the single-machine production capacity while maintaining a compact footprint.
Segmented Pressure Forming
The Bamboo-Style Double-Layer Roll Forming Machine integrates specialized stamping or pressing modules. Working in tandem with the cold-bending roller system, it applies periodic longitudinal pressure to the moving metal sheet, creating uniform, bamboo-like "node" undulations.
Biomimetic Appearance Customization
The roller cross-sections are precision-machined and heat-treated, modeled after the natural form of bamboo nodes. Users can customize node spacing, depth, and crest height, ensuring a realistic visual appearance and a uniform metallic finish.
High-Precision Cut-to-Length System
Equipped with a high-precision servo encoder, the cumulative measurement error is controlled within ±1mm per 10 meters. The hydraulic shearing unit offers rapid response, capable of stable cutting at 8–12 cycles per minute; this ensures flat, seamless overlaps for roofing, meeting the waterproofing and sealing standards required for large-scale projects.
Main Applications
- Ancient Building Restoration and Antique Building Roofing: Such as temples, ancient towns, antique commercial streets, etc., glazed tiles are aesthetically pleasing and preserve traditional styles.
- Modern Steel Structure Roofing Systems: Such as factories, warehouses, gymnasiums, etc., trapezoidal tiles have stable structure and excellent drainage performance.
- Landscape Architecture Buildings: Such as pavilions, corridors, viewing platforms, etc., combining both decorative and practical functions.
Packaging & Logistics
Standard Export Packaging
The main machine body is secured on an iron pallet and wrapped in stretch film for moisture and rust protection. Precision components, such as the control cabinet and hydraulic station, are individually reinforced in plywood or fumigation-free wooden crates.
Container Loading
With a machine length of approximately 5.5–6.5 meters, a 40-foot High Cube (HC) container is typically used for shipment; a loading plan and confirmation photos are provided prior to loading.
Delivery Lead Time
For standard configurations, production is completed and shipment arranged within 20–25 days of the customer confirming drawings and the deposit.
Installation Support
Remote installation guidance is prioritized (including installation drawings, video tutorials, and instant messaging support); on-site engineer dispatch can be arranged upon request.
FAQ
Q: What types of tiles can this Bamboo type double layer roll forming machine produce?
A: This machine can produce glazed tiles and trapezoidal tiles, supporting customized combinations based on customer-provided tile samples to meet diverse requirements.
Q: Is the equipment complicated to operate? Does it require specialized technicians?
A: The equipment adopts touch screen PLC control with a user-friendly interface. Ordinary workers can operate it after simple training, reducing labor requirements.
Q: Can the node spacing and height of the bamboo-style tiles be adjusted?
A: Yes. The spacing and depth of the nodes are configured via the molds and the PLC control system. During the design phase, we customize the rollers and forming molds based on your provided drawings to ensure the finished product perfectly matches your design specifications.
Q: Is maintenance difficult for the Bamboo-style double-layer roll forming machine?
A: Our design follows modular principles, utilizing standard, widely available parts for core components such as the gear reducer and hydraulic shearing unit. A detailed maintenance manual is included; routine upkeep simply requires periodic lubrication and keeping the rollers clean-no complex maintenance is needed.
Q: Can the equipment's voltage and frequency be customized to local standards?
A: Yes. We support customization for voltages such as 220V, 380V, and 415V, as well as frequencies of 50Hz and 60Hz; simply specify your requirements when placing the order.
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