The Glazed Sheet Roll Forming Machine is specialized equipment designed to produce color-coated steel tiles that mimic the appearance of traditional glazed tiles. It utilizes a cold-roll forming process to precisely shape color-coated steel coils into various tile profiles. Compatible with common metal coils such as color-coated steel, galvanized steel, and aluminum-magnesium-manganese alloys, the machine is primarily used for roofing projects where aesthetics are paramount, such as villas and traditional-style architecture.
Specifications
|
Item |
Content |
Remarks |
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Material |
Galvanized Color Steel Plate |
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Width |
1000 mm |
Special sizes are available upon request |
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Thickness |
0.3 mm - 0.6 mm |
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|
Color Matching |
Green Vertical Texture |
Customizable according to customer requirements |
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Overall Dimension (Approx.) |
6500 mm × 1400 mm × 1500 mm |
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|
Forming Rows |
13 rows |
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|
Forming Rollers |
45# Steel Finished, Hard Chrome Plated and Polished |
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Forming Roller Shaft |
Diameter 70 mm, 45# Steel Finished |
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|
Side Wall Plates |
16 mm |
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Frame Specification |
300H Steel |
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Motor Power |
4 KW Hydraulic Transmission |
Voltage can be customized to 380/220/240 |
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Transmission Mode |
Chain |
1 inch |
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Forming Speed |
1-6 m/min |
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Shearing Mode |
Cut after Hydraulic Forming, Hydraulic Guided Shearing |
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|
Cutter Material |
Cr12 Heat-Treated |
Thickened, High Wear-Resistant Blade |
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Electric Control System |
Equipped with PLC, Touch Screen and Coding Counter |
Fully Automatic Batch Setting |
Product Features
Aesthetically Pleasing and Durable
The curved profile and interlocking design are engineered so that the installed tiles visually resemble traditional fired-clay tiles, while offering the lightweight and weather-resistant advantages of metal, ensuring a service life of up to 30 years.
01
Robust Structure and Stable Operation
The machine frame is constructed from welded H-beams. The forming rollers undergo high-frequency quenching and chrome plating, resulting in high hardness and excellent wear resistance; this ensures precise profile accuracy and a smooth, scratch-free surface during long-term production.
02
Smart Control and Ease of Use
Equipped with a PLC control system and touchscreen interface, the machine operates automatically once parameters are set. It supports the storage and one-touch recall of multiple specification profiles, allowing new operators to work independently after minimal training.
03
High Efficiency and Fast ROI
With a forming speed of 8–15 meters per minute and a daily output of 1,500–2,000 meters, the initial investment can typically be recouped within 6 to 12 months.
04
Versatile and Expandable
Changing molds allows for the production of tiles with different curvature radii or interlocking dimensions; future expansion requires only the purchase of new molds rather than additional machinery.
05
Applications
Roofing for high-end residences such as villas and resorts
Antique-style buildings, historic town restorations, and pavilions in scenic areas
Cultural and tourism projects including boutique homestays, cultural exhibition halls, and visitor centers
Customization Services
Customization Based on Drawings or Samples
Simply provide a product cross-section drawing or a sample, and our technical team will design the roller tooling and process layout accordingly, ensuring the final product fully meets your standards for specifications and precision.
Precise Material Compatibility
We fine-tune roller clearances, optimize forming stages, and properly configure drive systems based on the specific material-such as color-coated steel, galvanized steel, or aluminum-magnesium-manganese alloy-and its thickness characteristics. This ensures stable forming while strictly preventing surface damage.
Flexible Functional Modules
Core functions can be selected and combined as needed, including hydraulic uncoiling, in-line punching, and automatic stacking. We offer various cutting options-such as hydraulic vs. pneumatic systems and straight vs. angled cuts-to fully meet your specific production requirements.
Intelligent Control System
Systems come standard with PLC and touchscreen interfaces supporting multiple languages. We can upgrade the system to include remote monitoring, real-time production statistics, and fault diagnosis based on your management needs, and also accommodate the installation of specific brands of electrical components.
Layout and Appearance Customization
Equipment layout (linear or L-shaped) is optimized based on workshop dimensions; machine color can be customized to specific color codes; export packaging is tailored to requirements.
Tooling and Spare Parts Supply
Separate supply of roller dies, shear blades, punching dies, hydraulic seals, and various wear parts; compatible with our own equipment or-subject to assessment-with equipment from other brands.
Production Experience
Industrial Cluster Advantage
The company is located in Botou, Hebei-the hub of China's cold-roll forming machinery industry. Leveraging a mature local supply chain and manufacturing ecosystem, we ensure efficient and seamless raw material procurement and component processing.
Extensive Technical Expertise
We possess a highly experienced R&D and technical team capable of delivering precise, customized solutions tailored to specific customer requirements.
End-to-End Quality Assurance
Core components are developed and manufactured in-house, with technical standards strictly upheld throughout every stage-from R&D and production to commissioning and after-sales service. Each machine undergoes comprehensive testing before shipment to ensure long-term, stable operation. We maintain a customer satisfaction rate consistently above 98%, offer a 12-month warranty on the entire machine, and provide lifetime technical consultation.
Global Delivery Experience
Our products are exported to over 50 countries and regions. We provide standardized export packaging, container loading solutions, and customs documentation support to ensure the safe and timely delivery of equipment.
FAQ
Q: I want to produce a specific style of tile. Can you do that?
A: Absolutely. We support customization based on samples. You just need to provide a physical sample or detailed drawings, and we can customize the machine's rollers according to your requirements, ensuring the final product meets your needs.
Q: How durable is glazed sheet roll forming machine? I'm worried it might break down after a few years.
A: We use high-quality materials for the core components. For instance, the blades are made of GR12, and the rollers are 45# steel treated with high-frequency quenching, The cutting section uses hydraulic guide column technology, making it less prone to damage,making them wear-resistant and long-lasting. The overall machine design is robust and very suitable for long-term, continuous production.
Q: For what types of buildings is the glazed sheet roll forming machine suitable?
A: It is primarily suitable for buildings where roof aesthetics are a priority, such as villas, resorts, garden-style factories, tourist attractions, pavilions and gazebos, hotels, and exhibition centers.
Q: How long does equipment installation take? Can we install it ourselves?
A: The equipment measures approximately 5.5 to 11 meters in length and features a relatively simple structure. We provide detailed installation drawings and video tutorials; customers can handle the installation themselves using workers with basic mechanical maintenance skills, typically completing the process in 3 to 5 days. On-site engineering support can also be arranged upon request.
Q: What are the main differences between a glazed sheet roll forming machine and a standard roof tile forming machine?
A: Standard roof tile forming machines produce flat or trapezoidal corrugated sheets, primarily serving structural functions. In contrast, glazed tile forming machines are specifically designed to produce tiles that mimic traditional styles; they incorporate a molding process that presses evenly spaced, curved segments into the flat sheet. This creates an overlapping effect similar to traditional fired glazed tiles while retaining the lightweight and weather-resistant properties of metal sheeting.
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