The double-layer glazed tile roll forming machine mainly relies on the plastic movement of materials to roll and process them into various complex-shaped shafts, valve cores, and special fasteners. Roll forming deformation is a line contact process, carried out continuously and gradually, requiring relatively small deformation force; one stroke can produce one or several workpieces.
Compared to cutting and grinding processes, the roll forming process of the double-layer glazed tile roll forming machine not only has higher production efficiency and saves materials, but also produces products with higher strength and more stable quality. This process is particularly suitable for processing workpieces with unusual lengths and difficult-to-cut dimensions, especially for large-scale production of millions of pieces annually. The economic benefits of using roll forming are considerable.
The double-layer glazed tile roll forming machine has good versatility and modularity, offering considerable flexibility; compared to steel of equivalent strength, it saves nearly 30% of materials, effectively controlling costs; it has an extremely long service life and simple maintenance; it possesses strong shock resistance and compressive load-bearing capacity; it is easy to install, aesthetically pleasing, and space-saving.
The double-layer glazed tile roll forming machine mainly consists of an automatic feeding machine, leveling and feeding section, continuous punching section, forming section, length cutting section, receiving table, and electrical control cabinet. It requires a series of processes including feeding, leveling and feeding, punching/notching/punching, forming, cutting, and receiving.
Double-layer glazed tile roll forming machine air source: 0.6 m³/min; pressure: 0.7 MPa. Cutting die material: Chromium-dodecyl molybdenum-vanadium. Cutting dimensional tolerance: ≤±0.3 mm (length ≤3000 mm). Number of main rollers: 14~23 (depending on the profile). Cutting method: hydraulic cutting. Production speed: 0-12 m/min.
