The individual panel roll forming machine is a flexible cold roll forming platform designed to produce individual profiled sheets of specified lengths from metal coils. Unlike dedicated single-profile machines, this unit supports a range of common profiles including 840, 900, 836, and 686 trapezoidal types, as well as corrugated configurations. The machine operates on a continuous forming and cut-to-length principle, producing finished panels ready for installation. Its adaptable configuration allows for profile changes, making it suitable for manufacturers handling diverse project requirements without investing in multiple dedicated lines.
Specifications
The following specifications apply to the standard configuration of the individual panel roll forming machine.
|
Item |
Content |
Remarks |
|
Material |
Galvanized Color Steel Plate |
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|
Width |
1000-1250 mm |
Special sizes are available upon request |
|
Thickness |
0.25 mm - 0.8 mm |
|
|
Color Scheme |
Green Vertical Texture |
Customizable according to customer requirements |
|
Overall Dimension (Approx.) |
7500 mm × 1400 mm × 1400 mm |
|
|
Forming Rows |
16 rows |
|
|
Forming Rollers |
45# Steel Finished, Hard Chrome Plated & Polished |
|
|
Forming Roller Shaft |
Diameter 70 mm, 45# Steel Finished |
|
|
Side Wall Plates |
16 mm |
|
|
Frame Specification |
300H Steel |
|
|
Motor Power |
5.5 KW Hydraulic Transmission |
|
|
Transmission Mode |
Chain |
1 inch |
|
Forming Speed |
8-12 m/min |
Speed adjustable on the side |
|
Shearing Mode |
Hydraulic Forming & Cutting, Hydraulic Guided Shearing |
|
|
Cutter Material |
Cr12 Heat-Treated |
Thickened, High Wear-Resistant Blade |
|
Electric Control System |
Equipped with PLC, Touch Screen & Coding Counter |
Fully Automatic Batch Setting |
Product Advantages
High Versatility
The individual panel roll forming machine produces roof and wall panels in various cross-sectional shapes (typically with an effective coverage width of 1000–1250 mm). Each mold set corresponds to a specific profile, allowing for product switching simply by changing the mold.
01
Simple Structure & Direct Drive
Features a single-layer design with a short drive train. With a total power rating of 3–7.5 kW, it consumes less energy than multi-layer models, resulting in lower long-term electricity costs.
02
Low Maintenance Costs
Wear parts-such as seals, bearings, and blades-are standard specifications available locally. This eliminates the need for manufacturer shipments and reduces downtime.
03
High Forming Precision
Length accuracy is controlled within ±1 mm. Hard-chrome plated rollers prevent coating damage during forming, ensuring a smooth, scratch-free surface. Panels fit together perfectly during installation, requiring no on-site trimming.
04
Ease of Operation
Equipped with a PLC control system and touchscreen interface; the machine operates automatically once length and quantity are set. Workers can operate it independently after just 1–2 days of training, without relying on specialized technicians.
05
Applications
- Production of roofing and wall cladding panels for pre-engineered steel buildings.
- Manufacturing of profiled sheets for industrial and agricultural structures.
- Fabrication of components for modular building systems.
Quality Inspection
Raw Material Inspection: Incoming steel and purchased components undergo batch sampling (at a rate of at least 10%). Material certificates are verified against actual specifications, and non-compliant batches are returned in full.
Processing Control: Roller surface hardness is tested individually (requiring HRC 55–58). Main shafts undergo heat treatment followed by concentricity and dimensional accuracy checks; non-compliant parts do not proceed to assembly.
Assembly Inspection: Roller concentricity is checked station-by-station (controlled within 0.05 mm), and frame parallelism is maintained within 0.10 mm/m. Drive chain tension and bearing clearances are verified against standards, followed by a test run to ensure smooth operation without jamming or abnormal noise.
Trial Production: The machine undergoes continuous operation with material to verify panel forming quality-ensuring no wrinkling or paint scratches and maintaining length accuracy within ±1 mm. A video record of the trial run is archived.
Electrical System Testing: Simulated operation verifies program logic, emergency stop functions, safety interlocks, and fault alarms, ensuring the control system is stable and reliable.
FAQ
Q: Does this equipment support customization for special sheet materials?
A: This veneer roll forming machine supports customization of various sheet material types, including 840, 900, 836, and 686 types, as well as corrugated profiles. We can customize profile molds according to your specific requirements.
Q: Can the machine handle different material thicknesses without adjustment?
A: The machine frame and roller spacing accommodate a range of thicknesses. Optimal results for specific thicknesses can be achieved through machine customization or operator adjustments based on material specifications.
Q: Can the machine be operated by a single person?
A: Yes, it can be operated by a single person. We also provide remote guidance from professional personnel.
Q: Is it easy to operate?
A: Yes, it's easy to operate. You can learn it in just two minutes. We can provide operating instructions and wiring diagrams to ensure you can quickly learn how to use the machine.
Q: Which customers is the Individual Panel Roll Forming Machine suitable for?
A: It is suitable for processing plants that only need to produce a single profile type, steel structure contractors, and manufacturers of simple steel sheds; it is particularly ideal for customers with limited budgets or those just starting out.
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