The glazed tile roll forming machine uses sequentially arranged multi-pass forming rollers to continuously bend metal sheets and strips laterally to create profiles with specific cross-sections. Roll forming is suitable for producing large batches of long workpieces with uniform cross-sections, especially beneficial for products with annual production volumes of millions of pieces, offering substantial economic returns. It can also be integrated with various other processes to form continuous production lines.
The glazed tile roll forming machine uses a motor, frequency converter, and high-hardness rollers, with mechanically adjusted clearance using inclined blocks. It is used for sheet roll forming. It boasts advantages such as low energy consumption and high efficiency, and is safe, simple to use, and easy to maintain. It consists of a feeding section, roll forming section, safety protection devices, and related electrical components. The entire machine is driven by a motor; key control components include start/stop buttons, forward/reverse adjustment, speed regulation, and indicator lights.
The operation of the glazed tile roll forming machine is similar to that of a double-drive roll press. To a certain extent, one roller is fixed, and the other is a moving roller. The two rollers move at the same speed and are completely synchronized, running relative to each other. The material is fed in from the top and crushed under high pressure in the gap between the two rollers.
The glazed tile roll forming machine is powered primarily by the fixed roller, resulting in low power consumption. The moving roller's movement is driven by the fixed roller via a toothed system, achieving complete synchronization. This solves the problem of severe damage caused by rolling compression in double-drive roll presses. The pressure regulating system uses a combined torsion spring, resulting in a low failure rate. The output particle size can reach over 30% for fine powder <0.08mm and over 80% for material <2mm. Furthermore, all extruded material particles exhibit numerous cracks, significantly increasing the specific surface area. This greatly improves the grinding performance of the subsequent ball mill system, thereby significantly reducing the power consumption of the grinding system and achieving energy saving and consumption reduction, resulting in substantial economic benefits.
